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Fuel Processing, Catalysis, and Hydrogen Purification
Fuel processing development has been ongoing at GTI for over 30 years. Projects have addressed natural gas and other fuels, catalyst development, hydrogen generation, integrated fuel processors with fuel cell systems, and hydrogen purification.


Fuel Processing Systems for Proton Exchange Membrane (PEM) and Solid Oxide Fuel Cells (SOFC)
GTI is actively developing a diesel/logistics fuel processor that tightly integrates with a SOFC stack.

Other GTI developments include:
  • A natural gas-steam reformer system and pioneered carbon monoxide control via methanation. The system is compact and integrated with a 5kW PEM fuel cell.
  • A family of fuel processors from 5 kg/day to
    100 kg/day for onsite hydrogen production.
  • Sulfur tolerant catalysts for liquid fuel processing.

Hydrogen Refueling Station
GTI, with support from the U.S. Department of Energy, is developing a small-scale natural gas-to-hydrogen fueling station to help meet the needs of the fuel cell vehicle market. More information >>

Hydrogen Purification System Research
GTI is developing and testing hydrogen clean-up and purification systems. Current activities include work with pressure swing adsorption (PSA) system developers, as well as developmental work on various metal membrane (e.g., palladium alloys) and polymer membrane technologies.



hydrogen purification equipmentGTI provides onsite hydrogen production using steam reforming and other technologies to provide real-world performance assessments. GTI has several test cells equipped with state-of-the-art analytical instruments for quantification of hydrogen purity and other measures of clean-up system performance.

Catalyst Research and Development
GTI pioneered use of methanation to control the carbon monoxide content in the reformate fuel. Advancements have been made with sulfur-tolerant catalysts and other special catalysts.
More information >>

Laboratories and Facilities
  • Fuel Processor Test Bays for 3- to 25kW Electrical Capacity
  • Catalyst Preparation, Test and Evaluation Laboratories


For more information on the Fuel Processing and Catalysts, contact energysystems@gastechnology.org